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Project Cargo and Heavy Lift

Out of Gauge · Heavy Lift · Break Bulk · Ro-Ro · Flat Rack · Route Survey · Special Permits

Project cargo is what happens when a shipment stops fitting the standard unit. Once a piece exceeds the internal dimensions of a container or the legal limits of a road vehicle, price stops being a rate per cubic metre and becomes a function of four things: the real dimensions, the weight and where it sits, the permits the route requires, and the equipment available on the day. We plan these shipments backwards — from how the piece will be set down at destination, not from how it leaves the factory.

When a shipment becomes project cargo

  • It no longer fits. Above roughly 2.35 m internal width, 2.39 m height or 12 m length, a standard container is out and flat rack, open top or break bulk begins.
  • It is too heavy for the floor. A 20 ft container is payload-limited long before it is volume-limited; concentrated point loads can exceed what the floor or the chassis takes even when total weight looks acceptable.
  • The road has limits before the port does. In Türkiye, loads above 2.55 m width, 4.00 m height or 40 tonnes gross require a special transport permit from the General Directorate of Highways, and above certain thresholds escort vehicles as well.
  • It cannot be lifted conventionally. No certified lifting points, an off-centre centre of gravity, or a piece that must stay upright changes the crane, the spreader and the cost.

The four numbers we ask for first

What we need Why it decides the price
Dimensions of each piece Length, width and height including skids, crating and any protruding part. A 30 cm overhang can move a shipment from flat rack to break bulk.
Gross weight per piece Decides crane capacity, chassis type, axle configuration and whether the route needs a bridge assessment.
Centre of gravity An off-centre load changes lashing, the lifting arrangement and sometimes the vessel. Marked on the piece by the manufacturer in most cases.
Lifting and lashing points Certified points, or a statement that there are none. Without this the terminal will not plan the lift.

If you can send a general arrangement drawing and a photo of the piece on its skids, most of this is answered in one message. Where the data is incomplete we say so rather than quoting a number that changes later.

Modes and equipment

Option Typical fit Watch out for
Flat rack Pieces wider or taller than a box but still liftable by terminal gantry Out-of-gauge surcharges are charged on the slots the cargo blocks, not on the piece
Open top Over-height pieces loaded from above Tarpaulin is weather cover, not protection; crating still matters
Break bulk Pieces beyond any container envelope Sailing frequency is lower — the schedule, not the rate, usually drives the decision
Ro-Ro Wheeled or trailer-mounted units, Türkiye to Italy and Spain Deck height and ramp limits decide feasibility before weight does
Special road transport Europe and the Caucasus by low-bed, extendable or modular trailer Permits and escorts add days to the plan, not hours
Air charter Time-critical replacement parts where downtime costs more than freight Door dimensions of the aircraft type govern, not floor area

Permits and route survey

On special road transport the permit is the schedule. A Turkish special transport permit is issued for a defined route, a defined vehicle configuration and a defined validity window — change any of the three and the permit is reissued. Where height or weight is close to a limit we run a route survey first: bridge clearances, overhead lines, roundabout radii and the final few hundred metres into the site, which is where most project shipments actually fail.

We do not promise a permit timeline we cannot control. What we do commit to is telling you the realistic window before you commit to a delivery date, and flagging the points on the route that are likely to be the constraint.

Customs on project shipments

Oversized shipments are often inspected physically rather than documentarily, and an inspection on a piece that needs a crane to move is expensive. We handle customs clearance with the same team that plans the transport, so the classification, the values and the packing list are consistent before the truck or the vessel is booked. For shipments crossing Türkiye to a third country, the piece can move under transit without being imported at all.

What we do

Frequently asked questions

What counts as project cargo?

Any shipment that cannot travel as a standard containerised or full-truckload unit — because of its dimensions, its weight, its shape, or because it needs a special lift or a permit. There is no single threshold; the first piece of information that decides it is the dimension sheet.

How long does a special transport permit take in Türkiye?

It depends on the route and the configuration, and it is issued by the General Directorate of Highways, not by us. Straightforward routes are usually a matter of days; routes requiring bridge assessments or escort arrangements take longer. We give you the realistic window at quotation stage and update it as the application progresses.

Can you quote from a drawing?

Usually yes. A general arrangement drawing with dimensions, weights and lifting points is the fastest way to a firm number. Where the drawing is missing the centre of gravity or the lifting arrangement, we quote the transport and flag the lift as provisional rather than burying the risk in the price.

Is flat rack always cheaper than break bulk?

Not always. Out-of-gauge surcharges are charged on the container slots the cargo blocks on the vessel, so a piece that overhangs in two directions can cost more on flat rack than the same piece as break bulk. We compare both when the dimensions are near the boundary.

Who is responsible for loading and lashing?

Stowage and lashing on a vessel are performed to an approved plan under the carrier and terminal arrangements; on road movements the securing is the carrier’s responsibility to a documented method. We coordinate the plan and, where the cargo value justifies it, a marine warranty surveyor. Responsibilities are set out in writing before loading rather than assumed.

Do you arrange cargo insurance?

Yes, and on project shipments we recommend it without exception. Standard carrier liability is limited by weight and will not approach the replacement value of a piece of plant. Insurance is placed separately, with the sum insured based on the invoice value plus freight.

Can the cargo wait if the site is not ready?

Yes. The piece can be held in a bonded warehouse without being imported, which also defers import duty and VAT until the goods are actually released. For open-air pieces we arrange yard storage with appropriate protection.

Do you handle the crane at destination?

We coordinate it as part of the delivery where the site does not have its own lifting capability, working from the weight, the lifting points and the site access survey. On sites where the client’s contractor is performing the lift, we align the delivery window to their mobilisation instead.


Send the dimension sheet, the weight per piece and the delivery address — with a drawing if you have one — and we will come back with a route, a mode and a cost, including the parts of the plan that are still open. Get in touch or request a quote.

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